125T Metal Briquetting Machine

125T Metal Briquetting Machine

The 125T Metal Briquetting Machine is a high-pressure hydraulic compression system designed to convert loose metal scraps, chips, shavings, and industrial waste materials into high-density briquettes. It improves storage efficiency, reduces transportation costs, increases recycling value, and supports automated production for metal processing and recycling industries.

The 125T Metal Briquetting Machine is a heavy-duty hydraulic system designed to compress loose metal materials into compact, high-density blocks for easier handling, storage, transportation, and remelting processes. Using advanced hydraulic technology, the machine applies powerful pressure without heating or chemical additives, maintaining the original material properties while significantly improving recycling efficiency.

This machine is widely used in metal processing facilities, recycling centers, foundries, steel plants, and industrial manufacturing industries.

Product Specifications

  • Nominal Pressure: 125 Tons
  • Compression Technology: Hydraulic Cold Compression
  • Control System: PLC Intelligent Control
  • Operating Modes:
    • Manual
    • Semi-automatic
    • Fully automatic
  • Feeding Method:
    • Manual feeding
    • Conveyor feeding
    • Screw feeding system
  • Output Form:
    • Cylindrical briquettes
    • Square blocks
    • Rectangular bales
  • Hydraulic Pressure Range:
    • High-pressure industrial system
  • Operation:
    • Automatic feeding
    • Pre-compression
    • Main compression
    • Pressure holding
    • Automatic discharge

Main Features

High Compression Ratio

The machine compresses loose metal materials into compact blocks with a compression ratio ranging from:

1:5 to 1:30

Volume reduction can reach:

70%–95%

Benefits include:

  • Reduced warehouse space requirements
  • Lower transportation expenses
  • Easier material handling

High-Density Forming

The machine uses cold compression technology without heating or binders.

Advantages:

  • Preserves original metal properties
  • Stable briquette structure
  • Reduced material loss
  • Density reaches 3–5 tons/m³
  • Strong and compact output blocks

Oil and Liquid Separation System

During compression, the machine extracts:

  • Cutting fluids
  • Coolants
  • Oil residues
  • Moisture

Integrated liquid collection systems provide:

  • Waste liquid recovery
  • Cleaner production
  • Improved melting purity
  • Environmental protection

Intelligent Automation System

PLC control supports:

  • One-button operation
  • Automatic production cycles
  • Reduced labor requirements
  • Stable and safe operation
  • High production efficiency

Typical workflow:

Feeding → Pre-compression → Main compression → Pressure holding → Demolding → Discharge


Wide Material Compatibility

Suitable materials include:

  • Steel chips
  • Iron scraps
  • Copper shavings
  • Aluminum chips
  • Stainless steel waste
  • Alloy scraps
  • Metal powders
  • Scrap steel
  • Rebar waste
  • Color-coated sheets
  • Aluminum cans
  • Paint containers
  • Automotive scrap materials

Machine Types and Applications

Metal Chip Briquetting Machine

Suitable for:

  • Iron chips
  • Steel chips
  • Copper shavings
  • Aluminum scraps
  • Metal powders

Output forms:

  • Cylindrical briquettes
  • Square briquettes

Applications:

  • Machining workshops
  • Foundries
  • Metal recycling facilities

Metal Scrap Baler Machine

Suitable for:

  • Scrap steel
  • Light metal waste
  • Steel plates
  • Automobile shells
  • Metal drums
  • Structural metal waste

Output forms:

  • Rectangular blocks
  • Octagonal blocks
  • Large industrial bales

Applications:

  • Recycling centers
  • Steel mills
  • Metal processing facilities
  • Scrap dismantling industries

Main Advantages

  • Reduces storage costs
  • Lowers transportation expenses
  • Increases recycling value
  • Improves metal recovery rate
  • Removes oil and moisture
  • High automation level
  • Stable continuous operation
  • Cleaner and environmentally friendly production

Typical Application Industries

  • Metal processing workshops
  • Steel manufacturing plants
  • Non-ferrous metal industries
  • Metal recycling centers
  • Automotive dismantling plants
  • Sheet metal industries
  • Industrial waste processing facilities

Frequently Asked Questions

Can magnesium chips or magnesium alloy scraps be processed with a briquetting machine?
Processing magnesium chips with standard briquetting machines is extremely dangerous and generally prohibited.

Magnesium is highly reactive and its fine particles can easily ignite during compression because friction and heat generation may trigger combustion.

Specialized systems require sealed chambers with inert gas protection such as argon or nitrogen and oxygen content below 2%.

Why can titanium chips or sponge titanium ignite during briquetting?
Sponge titanium and fine titanium powder may ignite because their ignition temperature can be as low as 200–300°C.

Causes include:

• Fine titanium particles smaller than 0.5mm

• Moisture content above 0.5%

• Excessive friction caused by rough mold surfaces

How can titanium chip ignition risks be reduced?
Recommended safety procedures include:

• Dry materials to moisture content below 0.1%

• Remove very fine particles through screening

• Add passivation materials such as dry sand or silicon carbide powder

• Use molybdenum disulfide dry-film lubrication

• Apply slow compression speeds between 5–10mm/s

What materials can a metal briquetting machine process?
The machine can process steel chips, iron scraps, aluminum chips, copper shavings, stainless steel waste, alloy materials, metal powders, scrap steel, and other industrial metal wastes.
What are the main benefits of metal briquetting?
Metal briquetting reduces material volume, lowers storage and transportation costs, improves melting efficiency, increases recycling value, and creates cleaner and more environmentally friendly production processes.

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